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How to adjust the rear brake lever position on Honda CL500

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1.1K views 12 replies 7 participants last post by  Clot  
#1 ·
I recently got new boots, and the rear brake lever feels too high. I couldn't find instructions for adjusting the lever in the manual, only for the brake light switch.

Normally, I'd expect the process to be like shown in this video (it's for Honda NC750x):

However, on my CL500, I can't locate the adjustment screw. Any help or guidance would be greatly appreciated!
 
#3 ·
If you do that you remove the whole brake lever assembly. There doesn't seem to be an easier way.
I'm pretty pleased with the cl500 but this is one of its gripes.

Has anyone actually managed to adjust the foot brake?
 
#5 ·
Right, having got my CL uo on my paddock stand having given it a good spring clean to wash all the salt dust off it etc I decided I'd adjust thereat brake. As expected, I removed the rider's footrest/brake pedal complete. It is then a bit fiddly (I have done the same job on my CBR and other bikes without having to remove anything), but it is ins=deed the near universal system whereby you have a 12mm locknut that you loosen and a 10mm adjuster nut that you then turn either way according to whether you want to raise pedal height (my aim) or lower it. The next stage is a bit iterative in that I found that my height adjustment affected the point at which the rear brake light comes on - it didn't at all at first. This is adjusted by turning the black plastic thumbwheel on the switch adjuster. Then you need to replace the footrest assembly finger tight, turn on the ignition and test the point at which the rear brake light turns on. I has several goes at this to get it just so. Once right, torque up the two footrest/brake pedal plate mounting Allen bolts and the job's a good un.
 
#6 ·
Hi

Planning to make some rear brake pedal changes tomorrow. I use the rear brake a lot for gentle slowing/control thru turns and I am just tired of my foot feeling sore from the awkward angle with the rear brake too high.

the service manual shows to remove the rear master reservoir, were you able to make the rear brake changes without removing it?

BRAKE PEDAL
REMOVAL/INSTALLATION
Remove the bolt and rear master cylinder reservoir
(page 18-5)
Support the right rider footpeg bracket [1] securely and
remove the bracket bolts [2].
 
#10 ·
So I dropped my scl and bent the rear pedal. I looked it up online and many said to just bend it back LOL.

Would you say this looks fine(ish)? Ill attach some photos.

I also noticed that I have to put a decent amount of pressure to get the rear brake light to trigger while the front brake triggers it with just a tap. Is this normal? Can't find in the service manual where it says how to adjust this. It basically just mentions it. Maybe I glossed it over to fast.

I appreciate the work you have put into this forum. I feel like I owe you a tip !
 

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#12 ·
So I dropped my scl and bent the rear pedal. I looked it up online and many said to just bend it back LOL.

Would you say this looks fine(ish)? Ill attach some photos.

I also noticed that I have to put a decent amount of pressure to get the rear brake light to trigger while the front brake triggers it with just a tap. Is this normal? Can't find in the service manual where it says how to adjust this. It basically just mentions it. Maybe I glossed it over to fast.

I appreciate the work you have put into this forum. I feel like I owe you a tip !
Hi,

I did the exact same thing… I bent both my front and rear brakes. The front brake handle I managed to easily unbend but I am quite afraid to do the same with the rear one without taking it off…

Is it possible to take it off from the bike without disconnecting the hoses? I only want to be able to position it in a way I can hammer it into position without putting pressure on the rear master cylinder?
 
#13 ·
Yes. It's made of mild steel. I have straightened a similar brake pedal on another Honda, the result was it looked like new. To do this you need a vice with soft jaws (two bit of wood). Judicious use of either a long lever or a hammer should then do the job. I didn't need to use heat.